Automatic Monoblock Filling & Sealing Machine (Vacuum) — Combined Fill & Seal for Liquor & Pharma
Jagat Industries is a trusted manufacturer, exporter, and supplier of the Automatic Monoblock Filling & Sealing Machine (Vacuum) — a compact, fully integrated machine that combines vacuum filling and ROPP cap sealing on a single rotary frame. By combining two processes in one unit, this vacuum monoblock machine significantly reduces capital investment, floor space, manpower, and line length without compromising on output quality or speed.
For GMP equipment qualification standards in pharmaceutical packaging, refer to the WHO GMP guidelines for pharmaceutical packaging.
How It Works
Bottles enter the machine on an infeed conveyor and pass through the vacuum filling station, where liquid is drawn in and any excess is automatically returned by the vacuum pump — ensuring uniform fill levels across all bottles. Filled bottles then move directly to the integrated ROPP cap sealing section. Caps are automatically fed via a hopper or vibratory bowl (depending on cap size), eliminating manual cap handling and ensuring hygienic, continuous operation. The entire process is fully automatic.
Technical Specifications
| Model | L (mm) | B (mm) | Main HP | Vac. HP | Speed (180 ml) |
|---|---|---|---|---|---|
| 20/8 Heads | 3075 | 2210 | 6.5 | 3.0 | 120 BPM |
| 30/10 Heads | 3600 | 2700 | 10.0 | 5.0 | 180 BPM |
| 40/10 Heads | 3910 | 2695 | 9.0 | 5.0 | 240 BPM |
| 50/15 Heads | 3600 | 3300 | 9.0 | 5.0 | 300 BPM |
Key Features
- Combined Fill & Seal on One Frame — Reduces investment, floor space, and manpower vs. two separate machines
- Vacuum Level Filling — Automatic excess-liquid return ensures uniform fill levels in all bottles
- Auto Cap Feeder — Hopper or vibratory bowl feeder eliminates manual cap handling
- ROPP Cap Sealing — Tamper-evident roll-on pilfer-proof sealing for liquor and pharma bottles
- Up to 300 BPM — 50/15 head configuration for high-volume lines
- Compact Footprint — Single-frame design saves significant floor space vs. two-machine layout
Applications
- Liquor & Distilleries — Filling and sealing spirits, whisky, rum, and wine in glass bottles
- Pharmaceuticals — Liquid medicine filling and ROPP sealing for compliance
- Household Products — Non-viscous liquid filling with tamper-evident sealing
For a combined rinse-fill-seal line, explore our Automatic Combiblock Rinsing Filling & Sealing Machine (Vacuum).
Frequently Asked Questions
A monoblock machine combines filling and sealing on a single frame. A combiblock machine integrates rinsing, filling, and sealing — three processes in one unit. A combiblock is the more comprehensive solution for lines that also need bottle rinsing.
ROPP (Roll-On Pilfer-Proof) caps, which are standard in liquor and pharmaceutical bottling for tamper-evident closures.
Yes — a hopper or vibratory bowl cap feeder is included depending on the ROPP cap size, eliminating manual cap placement.
The 50/15 heads model delivers up to 300 bottles per minute.
Yes. Vacuum filling is particularly well suited to glass bottles for uniform level filling.
